The project explores the incorporation of automation in the redesign of a surgical headlight used in open surgeries in order to address the unmet clinical need of the surgeon. To provide uniform and shadow-free illumination, the lighthead automatically maintains a constant spot size over a varying working distance. Documenting the surgery for educational purposes called for an integrated camera to wirelessly live-stream the surgery. The configuration of the various components in the lighthead was defined by compactness and easy cleanability. Explorations were done for designing the head mount so as to provide adjustability, grip and occipital support for user comfort when worn over long periods of time, along with rechargeable battery packs for uninterrupted usage.