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Home / Courses / An Introduction to Design for Sustainability / Engineering Design Criteria and Guidelines / Design for Disassembly

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An Introduction to Design for Sustainability

Design for Sustainability
by
Prof. Sharmistha Banerjee
DoD, IIT Guwahati
Design for Disassembly
 
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1. Reduce and facilitate operations of disassembly and separation
• Overall architecture
   • Prioritize the disassembly of toxic and dangerous components or materials
   • Prioritize the disassembly of components or materials with higher economic value
   • Prioritize the disassembly of more easily damageable components
   • Engage modular structures
   • Divide the product into easily separable and manipulatable sub-assemblies
   • Minimize overall dimensions of the product
   • Minimize hierarchically dependent connection between components
   • Minimize different directions in the disassembly route of components and materials
   • Increase the linearity of the disassembly route
   • Engage a sandwich system of disassembly with central joining elements

• Shape of components and parts
   • Avoid difficult to handle components
   • Avoid asymmetrical components, unless required
   • Design leaning surfaces and grabbing features in compliance with standards
   • Arrange leaning surfaces around the product’s center of gravity
   • Design for easy centering on the component base

• Shape and accessibility of joints
   • Avoid joining systems that require simultaneous interventions for opening
   • Minimize the overall number of fasteners
   • Minimize the overall number of different fasteners types (that demand different tools)
   • Avoid difficult to handle fasteners
   • Design accessible and recognizable entrances for dismantling

• Engage reversible joining systems
   • Employ two-way snap-fit
   • Employ joints that are opened with common tools
   • Employ joints that are opened with special tools, when opening could be dangerous
   • Design joints made of materials that become reversible only in determined conditions
   • Use screws with hexagonal heads
   • Prefer removable nuts and clips to self-tapping screws
   • Use screws made of materials compatible with joint components, to avoid their separation before recycling
   • Use self-tapping screws for polymers to avoid using metallic inserts

2. Engage easily collapsible permanent joining systems
• Avoid rivets on incompatible materials
• Avoid staples on incompatible materials
• Avoid additional materials while welding
• Weld with compatible materials
• Prefer ultrasonic and vibration welding with polymers
• Avoid gluing with adhesives
• Employ easily removable adhesives

3. Co-design special technologies and features for crushing separation
• Design thin areas to enable the taking off of incompatible inserts, by pressurised demolition
• Co-design cutting or breaking paths with appropriate separation technologies for incompatible materials separation
• Equip the product with a device to separate incompatible materials
• Employ joining elements that allow their chemical or physical destruction
• Make the breaking points easily accessible and recognizable
• Provide the products with information for the user about the characteristics of crushing separation
• Use materials that are easily separable after being crushed
• Use additional parts that are easily separable after crushing of materials


 

  • About
  • Why Design for Sustainability?
  • Definitions
  • Dimensions of Sustainability
  • Evolution of the Concept
  • Engineering Design Criteria and Guidelines
    • Minimize Materials Consumption
    • Minimizing Energy Consumption
    • Minimizing Toxic Emissions
    • Renewable and Bio-compatible Resources
    • Optimization of Product Lifespan
    • Improve Lifespan of Materials
    • Design for Disassembly
  • References
  • Contact Details
  • Credits

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